CN200510018643.X reports a procedure for drawing out Saponine making use of turmeric. Clean the turmeric extract, crush it as well as grind it via a 60-80 mesh sieve. Utilize a sand eliminator to eliminate the sand as well as crushed rock in the mix. Then pass the turmeric mix right into a separation devices to divide most of the fiber starch, and dry out the continuing to be saponin mixture. After focus, a small amount of sulfuric acid is added for acid hydrolysis reaction to acquire 10% saponin hydrolyzate as well as 1.5 times the mass of gas. The mixture is heated up and also extracted for 9 hrs to acquire a saponin-gasoline mix and fiber waste residue. The Saponine and fuel mixture is centrifuged and also deoiled to acquire Saponin products. The splitting up process of the present development is a standard separation devices, that is, seven separators with a spec of 7.5 kilowatts and 25 cubic meters per hour are attached in series. Nonetheless, when made use of to separate the turmeric mixture, the splitting up will certainly not be total, leading to the saponin combination. There is a particular amount of starch as well as fiber, as well as the amount of acid made use of throughout acid hydrolysis is high; the apart starch mix also consists of a particular quantity of saponin, and also the saponin return per ton of turmeric extract is low; and the aperture of the initial separator’s separation nozzle is smaller than 0.6 ~ 0.8 mm, so that the flow price of the turmeric mix in the splitting up tube is little and also the manufacturing power is reduced. Therefore, today creation can additionally modify the separator splitting up nozzle aperture to 1 to 6 mm, and also utilize 12 separators attached in series. After acid hydrolysis of the apart saponin combination, 25% to 50% high-concentration saponin hydrolyzate can be obtained. During extraction, the mass ratio of saponin hydrolyzate as well as gas is in between 5:6 and also 2:3, and also the saponin as well as fuel blend is obtained by heating and also removing for 3 to 5 hrs. Using this brand-new process, only 60 to 80 loads per ton of saponin are required. Water, as well as water can be reused to avoid contamination issues.
A process for easily producing Saponine utilizing turmeric extract, which is understood by the following process actions:
( 1) Resources pretreatment: clean turmeric, crush it with a crusher, grind it into a slurry with a mill after squashing, so that the bits in the slurry reach 30 mesh, as well as the mass percent concentration is 30%;.
( 2) Extract saponin slurry: make use of a variable frequency differential rate straight spiral discharge sedimentation centrifuge to separate the starch and acquire saponin slurry;.
( 3) Location the saponin slurry at room temperature and ferment normally for 36 hrs;.
( 4) Acid hydrolysis: Place the fermented saponin slurry right into a hydrolysis container, use sulfuric acid to do acid hydrolysis, and control the pressure at 0.2 MPa to obtain the hydrolyzed saponin slurry;.
( 5) Acid washing and also water elimination: Acid cleaning as well as water removal are executed on the filter press to get filter residue; at the same time, sewer is generated;.
( 6) Drying: Place the filter deposit right into a vacuum cleaner clothes dryer with vapor moving through the interlayer for drying, as well as control the dampness content of the filter deposit at 3 to 5%;.
( 7) Put the dried out filter residue right into the extraction tank, include No. 120 fuel, the mass proportion of saponin slurry to gas is 5:6, heat to 90 degrees Celsius, and extract the mix for 2 hours to obtain the saponin-gasoline mixture; at the same time, Different insoluble fiber;.
( 8) Concentrate and also crystallize the saponin-gasoline mixture to get the ended up item;.
( 9) Discharge the sewer generated symphonious (5) right into the neutralization storage tank as well as respond with lime, after that enter the electrolysis gadget for electrolysis, then get in the hydrolysis anaerobic container for anaerobic organic therapy, and after that get in three pushers used in collection. The flow oygenation container executes organic reaction treatment, as well as ultimately gets in the sedimentation storage tank for sedimentation. The cured water completely reaches the conventional as well as is reused for use symphonious (1) as well as step (5 ).
